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CASE STUDY

Manufacturing QC Visual Inspection

Automated visual inspection system using deep learning (YOLO + ResNet) to detect surface defects in real time — reducing false negatives by 94% and cutting QC labor costs by 60%.

Client
Industrial Manufacturer
Industry
Manufacturing
Year
2024
Engagement
8 months
Team
7
94%Defect Detection Accuracy
60%QC Labor Cost Reduction
<12msInference Per Frame
24/7Automated Monitoring

Business Challenge

Manufacturing lines struggle with manual defect detection — slow, error-prone, and costly — while quality teams lack real-time visibility into production anomalies.

Our Solution

Automated visual inspection system using deep learning (YOLO + ResNet) to detect surface defects in real time, reducing false negatives by 94% and cutting QC labor costs by 60%.

CV Inspection Pipeline

  • Image Capture — HD cameras @ 60fps
  • Preprocessing — noise reduction, normalization
  • Defect Detection — YOLOv8 inference <12ms/frame
  • Result Output — dashboard alert + auto-reject

Tech Stack

  • Python
  • PyTorch
  • YOLOv8
  • OpenCV
  • NVIDIA Triton Inference Server
  • FastAPI
  • Docker
  • AWS S3
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