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Manufacturing · 2024

Manufacturing QC Visual Inspection

Automated visual inspection system using deep learning (YOLO + ResNet) to detect surface defects in real time — reducing false negatives by 94% and cutting QC labor costs by 60%.

Industrial Manufacturer

Manufacturing QC Visual Inspection

Client
Industrial Manufacturer
Industry
Manufacturing
Duration
8 months
Team
7

Results

94%
Defect Detection Accuracy
60%
QC Labor Cost Reduction
<12ms
Inference Per Frame
24/7
Automated Monitoring

Business Challenge

Manufacturing lines struggle with manual defect detection — slow, error-prone, and costly — while quality teams lack real-time visibility into production anomalies.

Our Solution

Automated visual inspection system using deep learning (YOLO + ResNet) to detect surface defects in real time, reducing false negatives by 94% and cutting QC labor costs by 60%.

CV Inspection Pipeline

  • Image Capture — HD cameras @ 60fps
  • Preprocessing — noise reduction, normalization
  • Defect Detection — YOLOv8 inference <12ms/frame
  • Result Output — dashboard alert + auto-reject

Tech Stack

  • Python
  • PyTorch
  • YOLOv8
  • OpenCV
  • NVIDIA Triton Inference Server
  • FastAPI
  • Docker
  • AWS S3
PythonPyTorchYOLOv8OpenCVNVIDIA TritonFastAPIDockerAWS S3
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